Nov 14
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The United Times

United in Changing Times

Breaking · China autos · Business

Toyota plans its own gigacasting technology for $2 billion Lexus plant in China

The Shanghai factory, scheduled to begin production in 2027, will use Toyota’s internally developed manufacturing technology as part of its effort to reverse declining sales in China.

By Tobin Ellmere · 3 min read

Toyota plans its own gigacasting technology for $2 billion Lexus plant in China
Illustration · The United Times

Toyota intends to equip a new Lexus electric-vehicle factory in China with gigacasting machinery it is developing itself, linking a manufacturing change to its effort to recover sales in the world’s largest car market. The plan puts the Japanese manufacturer’s own technology at the centre of the Shanghai project, with Chief Technology Officer Hiroki Nakajima describing in-house development in response to a question about local sourcing during an interview in Brussels.

The $2 billion factory is under construction, with vehicle production scheduled to begin in 2027. Those details establish the scale of the plant investment and its planned production start, but not the financial contribution of the gigacasting technology. The investment figure applies to the Lexus factory, rather than a separately identified machinery budget. For Toyota, the project brings together a new electric-vehicle production site and an opportunity to change how it manufactures cars in a market where its sales have been declining.

Nakajima said Toyota was developing the technology internally when asked whether the company was procuring gigacasting machines from a local supplier. His answer identified Toyota as the developer of the technology intended for the site. He also presented the factory as an opportunity to rethink manufacturing, giving the project significance beyond the addition of a Lexus production location. The approach makes the Shanghai plant a setting for both vehicle production and the introduction of Toyota’s own manufacturing technology.

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The technology is Toyota’s version of an electric-vehicle manufacturing approach associated with Tesla. That connection provides context for the choice, but does not establish that the companies’ machinery, production arrangements or results will be equivalent. Nakajima’s emphasis was on Toyota developing its own system. The distinction matters when assessing the announcement: adopting a manufacturing approach associated with another carmaker is not the same as buying that company’s equipment or demonstrating the same production performance.

China’s importance to the project rests on both its position as the largest car market and Toyota’s declining sales there. The new Lexus factory is part of the response to that decline, rather than evidence that a recovery has already begun. Its electric-vehicle focus identifies the kind of production Toyota is adding, while the sales challenge concerns the manufacturer’s position in China. The factory’s strategic purpose and its eventual commercial results therefore need to be considered separately.

The concrete figures also describe different aspects of the undertaking. The $2 billion commitment concerns the factory, while 2027 is the scheduled start of car production. Neither figure measures the savings Toyota might achieve from its own gigacasting machinery, or the sales the plant might generate. Assessing the technology’s business value will require more than the investment amount and production timetable. For now, those figures give the project a defined financial scale and a production target, not a demonstrated return.

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The sourcing question offers a contrast between developing machinery within Toyota and obtaining it from a local supplier. Nakajima made the company’s in-house development approach clear, but his remarks do not provide a comparison of the alternatives’ costs or performance. It would therefore be premature to treat internal development as proof of an economic advantage. What the plan does establish is that Toyota intends its own technology to underpin this element of the Lexus factory’s manufacturing system.

Vehicle production is scheduled to start in 2027, following construction of the Shanghai plant. If that timetable is met, the project will move from an investment and technology-development plan towards an operating factory. Its role in reversing Toyota’s sales decline in China remains an objective rather than an established outcome. The company has identified where it intends to deploy its machinery and when cars should begin leaving the plant; the eventual commercial results remain to be seen.